Sweet. Do send pics. I check my email often so send'em to [email protected] kk? :) your weapon warriors sound awesome. I made my own targetmaster Petal a while ago, and his targetmaster (yes, a TM for a TM) Calyx. Both still need refinement, let's hope Cross Pod works out just as well. :) And my inbox shows nothing of any particular interest
Note that I'm talking Diameter, not radius. So in other words, the radius of your pin should be 0.1mm less than the radius of the hole.
Use a pin with tolerance of 0.2 mm. So, if you want a 4mm pin, use a 4.2mm hole. However, WSF isn't too accurate, so be prepared with some Sandpaper or some Varnish. Too thick and sand it down, or if it's too thin, coat it with superglue (so it's not porous) and then coat it in paint and varnish to make it thicker. Hope that helps you bro. Do tell me how those cassettes go.